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How to choose a DC disconnector switch for your photovoltaic installations?

15 Jan 2024
Photovoltaic installation
LM
Lucas Moreau Electrical Engineer · Low-Voltage Installation Specialist · 15 Years of Experience

Key Takeaway

A DC disconnect switch is a mandatory safety device in any photovoltaic installation: it electrically isolates the solar panels from the rest of the circuit for maintenance or emergency interventions. Selection is based on 5 criteria: DC rated voltage (matched to the maximum string voltage), rated current (≥ Isc × 1.25), DC load-breaking capacity, IP protection rating (outdoor = IP65 minimum) and compliance with UTE C 15-712-1 and IEC 60947-3. Optim-Elec supplies Telergon DC disconnect switches suitable for all photovoltaic configurations.

Role of the DC Disconnect Switch in a Photovoltaic Installation

The DC (direct current) disconnect switch is a mandatory safety component in any photovoltaic installation. It fulfills two essential functions:

  • Electrical isolation: it physically disconnects the solar panels from the inverter, allowing safe work on any component of the DC circuit.
  • Load-breaking: unlike a simple isolator, a disconnect switch can break the current under load (energized and flowing) without the risk of a destructive arc flash.
Key point Photovoltaic panels produce current as soon as they are exposed to light. It is impossible to "turn off" panel production. The DC disconnect switch is therefore the only way to safely isolate the DC circuit for work on the inverter, wiring, or protection devices.

Where to Install the DC Disconnect Switch

The UTE C 15-712-1 standard requires disconnect switches at two locations in a photovoltaic installation:

1DC Side (Between Panels and Inverter)

Installed in the DC protection enclosure (also called junction box or string combiner box), located between the solar panels and the inverter. It allows the DC supply to be disconnected before the inverter for maintenance, inverter replacement, or emergencies (fire, firefighter intervention).

2AC Side (Between Inverter and Grid)

An AC disconnect switch is installed downstream of the inverter to isolate PV production from the grid. This can be a standard AC disconnect switch.

⚠️ Safety Reminder

Before any work on the DC circuit of a PV installation, open the DC disconnect switch and verify the absence of voltage at the terminals with a DC-rated multimeter. Warning: even with the switch open, cables on the panel side remain energized as long as the panels are exposed to light.

5 Selection Criteria for a PV DC Disconnect Switch

1DC Rated Voltage

The disconnect switch must be rated for the maximum open-circuit voltage (Voc) of the panel string at the site's minimum temperature (Voc increases as temperature decreases). Common configurations are:

  • 2 × 800 V DC: standard for residential and small commercial installations.
  • 1,200 V DC: for longer strings (industrial installations or ground-mounted systems).
  • 1,500 V DC: for large-scale PV plants (increasingly common IEC standard).

2Rated Current

The current rating must be ≥ Isc × 1.25 (string short-circuit current × 25% safety factor). For multi-string installations, account for the total current of all strings connected in parallel. Common ratings are 16 A, 25 A, 32 A and 63 A.

3DC Load-Breaking Capacity

Breaking a DC circuit is more difficult than breaking an AC circuit because direct current does not naturally pass through zero. The disconnect switch must be specifically designed and certified for DC breaking (category DC-PV1 or DC-PV2 per IEC 60947-3). An AC switch must never be used on a DC circuit.

4IP Protection Rating and Environment

The installation environment determines the required IP rating:

  • IP20: indoor cabinet or enclosure mounting.
  • IP65 minimum: outdoor mounting (weather and dust resistance).

Also consider the operating temperature range, especially in regions with wide temperature variations.

5Mounting Type and Accessories

Several mounting options exist depending on installation constraints:

  • DIN rail with direct handle: quick enclosure mounting, minimal footprint.
  • Door mounting with external handle: operation from outside the cabinet without opening the door.
  • Lockable plastic enclosure: all-in-one solution for outdoor wall mounting with lockout capability (padlock).

Standards and Certifications

Standards applicable to PV DC disconnect switches
StandardScopeKey Requirement
UTE C 15-712-1Grid-connected PV installationsMandatory DC disconnect between panels and inverter
UTE C 15-712-2Standalone PV installations (off-grid)DC-side and battery-side disconnection
IEC 60947-3Disconnect switchesDC-PV1 and DC-PV2 categories for PV use
IEC 62548PV installation designDC sizing and protection requirements
NF C 15-100LV electrical installationsGeneral protection and disconnection rules

The Telergon F1 Range for Photovoltaics

Optim-Elec distributes DC disconnect switches from the Telergon F1 range, specifically designed for photovoltaic installations:

Telergon F1 range — PV DC disconnect switches
ReferenceVoltageCurrentPolesMounting
F1-00324P1DB2 × 800 V DC32 A4PDIN rail — direct handle
F1-00324P3DC2 × 800 V DC32 A4PDoor mounting — external handle
F1-00324B3EP1,200 V DC32 A4PLockable plastic enclosure

Discover Our Photovoltaic Equipment

Frequently Asked Questions — PV DC Disconnect Switch

Why is a DC disconnect switch mandatory in a photovoltaic installation?
Photovoltaic panels produce current as soon as they are exposed to light — this production cannot be stopped. The DC disconnect switch is the only way to safely isolate the DC circuit for work on the inverter, wiring, or protection devices. Its installation is required by the UTE C 15-712-1 standard.
Can an AC disconnect switch be used on a PV DC circuit?
No, never. Breaking a DC circuit is much more difficult than an AC circuit because direct current does not naturally pass through zero. An AC switch used on a DC circuit may fail to extinguish the arc, causing a fire. You must use a disconnect switch certified DC-PV1 or DC-PV2 per IEC 60947-3.
How do I size the DC disconnect switch voltage?
The switch must be rated for the maximum open-circuit voltage (Voc) of the panel string at the site's minimum temperature. Common configurations are 2 × 800 V DC (residential), 1,200 V DC (industrial), and 1,500 V DC (utility-scale). Check the panel datasheet for Voc and multiply by the number of panels in series.
How do I size the DC disconnect switch current rating?
The current rating must be equal to or greater than the string short-circuit current Isc multiplied by 1.25 (safety factor). For multi-string installations with parallel strings, add the Isc values of each string. Common ratings are 16 A, 25 A, 32 A, and 63 A.
Where should the DC disconnect switch be installed?
The DC disconnect switch is installed in the DC protection enclosure (junction box), located between the solar panels and the inverter. A second disconnect switch (AC) is installed downstream of the inverter, on the grid side. Both are required by UTE C 15-712-1.
What IP rating is needed for an outdoor DC disconnect switch?
For outdoor mounting, a minimum IP65 rating is required (protection against dust and water jets). The Telergon F1 lockable plastic enclosure offers this protection. For indoor enclosure mounting, IP20 is sufficient.

Need help choosing your PV DC disconnect switch?

Our technical team supports you in sizing and selecting the right disconnect switch for your solar installation.

Contact our technical team

By phone: 01 43 44 60 00 · By email: [email protected]

Key Takeaways

  • A DC disconnect switch is mandatory in every PV installation — panels produce current as soon as they are illuminated.
  • Install on the DC side (between panels and inverter) and a second on the AC side (between inverter and grid).
  • Never use an AC switch on a DC circuit — risk of arc flash and fire.
  • Size the voltage for the maximum Voc of the string at minimum temperature.
  • Size the current at ≥ Isc × 1.25 — add Isc values for multi-string configurations.
  • Choose the IP rating based on the environment: IP65 minimum outdoors.
  • Optim-Elec supplies the Telergon F1 range in DIN rail, door mount, or lockable enclosure options.

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